Antistatic PTFE Film
Antistatic PTFE film is a high-performance material designed to deliver superior anti static control, exceptional chemical resistance, and outstanding thermal stability across diverse industrial applications. Engineered with a surface resistivity range of 10⁴ to 10⁶ ohms, this advanced material ensures reliable ESD (electrostatic discharge) protection in sensitive environments.
Manufactured through precision processes, antistatic PTFE film retains the exceptional properties of PTFE, such as its low friction, non-stick surface, and wide temperature range from -200°C to 260°C (-328°F to 500°F). Its certified compliance with RoHS, UL94 V-0, and industry testing standards ensures its suitability for electronics manufacturing, aerospace, cleanrooms, and other demanding sectors.
The antistatic PTFE film is manufactured using a specialized formulation that incorporates conductive fillers into PTFE, ensuring consistent static dissipation while maintaining PTFE’s inherent benefits. This advanced material provides a unique combination of anti static properties, high durability, and superior performance under harsh conditions. The film’s ability to prevent electrostatic buildup makes it an ideal choice for industries that rely on static-sensitive processes, such as electronics assembly and pharmaceutical manufacturing.
Unlike traditional materials, such as PTFE coated glass fabric, which may lack sufficient static dissipation in high-risk environments, antistatic PTFE film ensures consistent performance, even in extreme conditions. Additionally, the material’s ultra-low coefficient of friction minimizes material buildup, while its chemical resistance protects against strong acids, alkalis, and organic solvents.
This film and PTFE material is precision-engineered in a wide range of thicknesses, from 0.05 mm to 6.5 mm, allowing it to meet various application requirements, from ultra-thin liners to heavy-duty insulating layers. Its low moisture absorption (<0.01%) and dimensional stability make it suitable for both humid and dry environments, ensuring reliability in PTFE films used for advanced industrial applications.
Exceptional Static Dissipation：Provides anti static control with a surface resistivity range of 10⁴ to 10⁶ ohms, ensuring effective ESD protection in static-sensitive operations.
Wide Temperature Range：Operates reliably between -200°C and 260°C (-328°F to 500°F), making it suitable for extreme thermal environments.
Chemical Resistance：Resists strong acids, alkalis, and solvents, ensuring long-lasting performance in aggressive chemical conditions where traditional film and PTFE materials may fail.
Non-Stick and Low Friction Surface：Features PTFE’s signature low friction properties with a coefficient of friction of 0.05, minimizing material adhesion and ensuring efficient operations.
Customizable Thickness：Available in a range from 0.05 mm to 6.5 mm, accommodating diverse industrial applications such as cleanroom liners, conveyor systems, and static-sensitive equipment.
Certified Flame Resistance：Compliant with UL94 V-0, providing flame-retardant properties for added safety in high-risk environments.
Dimensional Stability：Maintains structural integrity and consistent performance under high humidity and thermal stress, making it ideal for ptfe fabrics and advanced industrial operations.
Global Certifications：Meets international standards including RoHS, UL, and ASTM D257, ensuring safety, reliability, and environmental compliance.
| Attribute | Value (Metric) | Value (Imperial) |
| Material Composition | PTFE with conductive fillers | PTFE with conductive fillers |
| Thickness Range | 0.05 mm to 6.5 mm | 0.002 inches to 0.256 inches |
| Width Range | Up to 1,200 mm | Up to 47.24 inches |
| Operating Temperature | -200°C to 260°C | -328°F to 500°F |
| Surface Resistivity | 10⁴–10⁶ ohms | 10⁴–10⁶ ohms |
| Dielectric Strength | Up to 50 kV/mm | Up to 1,270 kV/inch |
| Tensile Strength | ≥ 20 MPa | ≥ 2,900 psi |
| Elongation at Break | ≥ 200% | ≥ 200% |
| Flame Resistance | UL94 V-0 | UL94 V-0 |
| Moisture Absorption | < 0.01% | < 0.01% |
1. Electronics Manufacturing
- Industry: Semiconductors, telecommunications, consumer electronics.
- Function: Acts as an ESD-safe insulating layer for circuit boards, semiconductors, and sensitive components.
- Advantage: The antistatic PTFE film ensures reliable static dissipation, improving production efficiency and reducing component failure.
2. Aerospace and Defense
- Industry: Aviation, space exploration, military applications.
- Function: Used in high-temperature insulation and anti-static liners for aerospace systems.
- Advantage: Combines anti static performance with resistance to extreme temperatures, ensuring safety and reliability.
3. Chemical Processing
- Industry: Petrochemicals, industrial manufacturing, pharmaceuticals.
- Function: Serves as liners and seals for equipment exposed to aggressive chemicals and static-sensitive processes.
- Advantage: Protects against corrosion while providing ESD protection, ensuring minimal maintenance and downtime.
4. Cleanrooms and Laboratories
- Industry: Medical devices, scientific research, microelectronics.
- Function: Used as liners, covers, or wall materials to maintain ESD-safe and contamination-free environments.
- Advantage: The antistatic PTFE film prevents particle attraction, maintaining the integrity of sensitive operations.
5. Conveyor Systems
- Industry: Food processing, automotive, industrial automation.
- Function: Used in static-dissipative conveyor belts or liners.
- Advantage: Reduces downtime caused by static issues while ensuring clean and efficient movement in production lines.
Client: Intel (Electronics Manufacturing)
- Challenge: High failure rates due to static discharge in semiconductor assembly lines.
- Solution: Deployed antistatic PTFE film on production surfaces and sensitive equipment.
- Result: Reduced static discharge incidents by 90%, improving yield and production efficiency.
Client: Boeing (Aerospace)
- Challenge: Needed static-dissipative materials for high-temperature avionics systems.
- Solution: Used antistatic PTFE film as insulating liners in avionics cooling systems.
- Result: Increased reliability and reduced maintenance costs by 35%.
Client: Pfizer (Pharmaceutical Processing)
- Challenge: ESD interference in cleanroom environments.
- Solution: Installed antistatic PTFE film as cleanroom liners and work surface covers.
- Result: Eliminated static-related contamination risks, ensuring compliance with pharmaceutical standards.